Case Study · Major Inspection

JLG 340AJ Articulating Boom Lift (EWP)

Jett Australia needed independent proof that its JLG 340AJ boom-type elevating work platform was structurally sound, correctly load tested and compliant. Cossack Inspections carried out a full major inspection to AS 2550.10 and AS 1418.10 and issued a five-year certificate.

Major InspectionWestern AustraliaCertified 4 March 2026
Download Full Report (PDF) View the Certificate Book an Inspection
JLG 340AJ boom lift EWP inspected by Cossack Inspections
29Checklist items assessed
247 kgLoad test against 230 kg MRC
2,538 hrEngine hours recorded
5 yrsCertificate validity
Machine Snapshot

Plant Details

OwnerJett Australia Pty Ltd
Make & ModelJLG 340AJ
TypeBoom Lift EWP
Year of Build2017
Serial Number0300230834
Plant ID33608
Max Load (MRC)230 kg
Axles2
Engine Hours2,538 hr
Report No.COSS JA M 239-11/25 EWP
The Challenge

Proving a Boom Lift Is Safe at Height

A boom lift puts people at height, so any weakness in the boom structure, slew gear, hydraulics or controls is a serious risk. Under Regulation 213 of the Work Health and Safety Regulation 2022, a major inspection by a competent person is required at intervals set by the manufacturer or the relevant standards.

The inspection started on 6 November 2025 and was finalised on 4 March 2026. It covered the structure, mechanical and hydraulic systems, safety devices and a measured load test.

Scope of Work

  • Records check: maintenance, logbook and operations manual
  • Boom structure, knuckle boom, jib and main frame
  • Turntable, slew gear and mechanical components
  • Hydraulic system, rams, seals and hoses
  • Steering, brakes, wheel bearings and outriggers
  • Basket controls, deadman switch and emergency stops
  • Load test using a water bag and a NATA-approved load cell
What Was Inspected

The Inspection Checklist

Each item below was rated on the AS 2550.10 and AS 1418.10 checklist: 15 items rated OK, 4 fitted items confirmed and 10 not applicable to this machine type.

Structure

Boom structure and jib, main frame structure, turntable.

RATED OK

Hydraulics

Hydraulic system, rams, seals and hoses.

RATED OK

Drive & Steering

Steering, brakes, wheel bearings and outriggers.

RATED OK

Mechanical & Power

Mechanical components, power source, lifting gear and cleanliness.

RATED OK

Warning & Lighting

Warning devices, lights and indicators.

RATED OK

Signs & Identification

Load chart, control identification, SWL signs and electrical hazard sign.

FITTED
Load Testing

Measured, Not Assumed

The basket was load tested using an approved water bag and a NATA-approved load cell, so the test weight is traceable and accurate.

Maximum Load (MRC)Measured Test LoadMethodStandard
230 kg247 kgApproved water bag with load cellAS 1418.1 & AS 1418.10
Boom lift load test
Load test in the basket
Boom lift load test reading
Load test measurement
NATA approved load cell and wireless indicator
NATA-approved load cell
Photo Evidence

Inspection Gallery

Photos captured on site during the inspection. Click any image to enlarge.

Boom lift data plate
Data Plate
Engine hour meter
Engine Hours: 2,538 hr
Knuckle boom
Knuckle Boom
Boom section 1
Boom Section 1
Hydraulic tank
Hydraulic Tank
Kubota engine
Kubota Engine
Slew gear
Slew Gear
Hydraulic hoses
Hydraulic Hoses
Emergency stop
Emergency Stop
Basket controls
Basket Controls
Deadman switch
Deadman Switch
Certification

Certificate of Major Inspection

On completion, the competent person signed a Certificate of Major Inspection. A major inspection compliance plate showing the inspection date and next major inspection due date was fixed to the machine, alongside the annual green sticker.

The inspection was performed in accordance with Regulation 213 of the WHS Regulation 2022, AS 1418.10, AS 2550.10 and the manufacturer's specification.

Major inspection compliance plate
Annual inspection green sticker
Download Full Report (PDF)
CERTIFICATE OF MAJOR INSPECTION
Certificate No.
COSS JA M 239-11/25 EWP
Inspection Started
6 November 2025
Issued
4 March 2026
Next Major Due
4 March 2031
Plant
Boom Lift EWP, JLG 340AJ
Serial No.
0300230834
Competent Person
Dibyendu Das, MEng (Mech), MIEAust
Supervisor
Ken Hodges
Inspection Body
Cossack Inspections (NATA / Engineers Australia)
Outcome

Documented, Tested and Certified

01

Condition Recorded

General condition rated satisfactory, with no major defects identified at the time of inspection.

02

Load Verified

Basket tested at 247 kg against the 230 kg maximum load.

03

Visible Compliance

Compliance plate and green sticker fixed to the machine.

04

Clear Next Steps

Service and log all repairs, schedule annual inspections, and re-inspect all mechanisms at the next major inspection.

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